機械加工的設計工序
1、基準先行
零(ling)件(jian)加(jia)工(gong)一(yi)般(ban)多(duo)從(cong)精(jing)基(ji)準(zhun)的(de)加(jia)工(gong)開(kai)始(shi),再(zai)以(yi)精(jing)基(ji)準(zhun)定(ding)位(wei)加(jia)工(gong)其(qi)它(ta)表(biao)麵(mian)。因(yin)此(ci),選(xuan)作(zuo)精(jing)基(ji)準(zhun)的(de)表(biao)麵(mian)應(ying)安(an)排(pai)在(zai)工(gong)藝(yi)過(guo)程(cheng)起(qi)始(shi)工(gong)序(xu)先(xian)進(jin)行(xing)加(jia)工(gong),以(yi)便(bian)為(wei)後(hou)續(xu)工(gong)序(xu)提(ti)供(gong)精(jing)基(ji)準(zhun)。例(li)如(ru)軸(zhou)類(lei)零(ling)件(jian)先(xian)加(jia)工(gong)兩(liang)端(duan)中(zhong)心(xin)孔(kong),然(ran)後(hou)再(zai)以(yi)中(zhong)心(xin)孔(kong)作(zuo)為(wei)精(jing)基(ji)準(zhun),粗(cu)、精加工所有外圓表麵。齒輪加工則先加工內孔及基準端麵,再以內孔及端麵作為精基準,粗、精加工齒形表麵。
2、先粗後精
精基準加工好以後,整個零件的機械加工工序,應是粗加工工序在前,相繼為半精加工、精加工及光整加工。小編提醒你:anxiancuhoujingdeyuanzexianjiagongjingduyaoqiujiaogaodezhuyaobiaomian,jixiancujiagongzaibanjingjiagonggezhuyaobiaomian,zuihouzaijinxingjingjiagongheguangzhengjiagong。zaiduizhongyaobiaomianjingjiagongzhiqian,youshixuduijingjizhunjinxingxiuzheng,yiliyubaozhengzhongyaobiaomiandejiagongjingdu,ruzhuzhoudegaojingdumoxueshi,jingmohechaojingmoxueqiandouxuyanmozhongxinkong;精密齒輪磨齒前,也要對內孔進行磨削加工。
3、先主後次
根(gen)據(ju)零(ling)件(jian)的(de)功(gong)用(yong)和(he)技(ji)術(shu)要(yao)求(qiu)。先(xian)將(jiang)零(ling)件(jian)的(de)主(zhu)要(yao)表(biao)麵(mian)和(he)次(ci)要(yao)表(biao)麵(mian)分(fen)開(kai),然(ran)後(hou)先(xian)安(an)排(pai)主(zhu)要(yao)表(biao)麵(mian)的(de)加(jia)工(gong),再(zai)把(ba)次(ci)要(yao)表(biao)麵(mian)的(de)加(jia)工(gong)工(gong)序(xu)插(cha)入(ru)其(qi)中(zhong)。次(ci)要(yao)表(biao)麵(mian)一(yi)般(ban)指(zhi)鍵(jian)槽(cao)、螺孔、銷(xiao)孔(kong)等(deng)表(biao)麵(mian)。這(zhe)些(xie)表(biao)麵(mian)一(yi)般(ban)都(dou)與(yu)主(zhu)要(yao)表(biao)麵(mian)有(you)一(yi)定(ding)的(de)相(xiang)對(dui)位(wei)置(zhi)要(yao)求(qiu),應(ying)以(yi)主(zhu)要(yao)表(biao)麵(mian)作(zuo)為(wei)基(ji)準(zhun)進(jin)行(xing)次(ci)要(yao)表(biao)麵(mian)加(jia)工(gong),所(suo)以(yi)次(ci)要(yao)表(biao)麵(mian)的(de)加(jia)工(gong)一(yi)般(ban)放(fang)在(zai)主(zhu)要(yao)表(biao)麵(mian)的(de)半(ban)精(jing)加(jia)工(gong)以(yi)後(hou),精(jing)加(jia)工(gong)以(yi)前(qian)一(yi)次(ci)加(jia)工(gong)結(jie)束(shu)。也(ye)有(you)放(fang)在(zai)最(zui)後(hou)加(jia)工(gong)的(de),但(dan)此(ci)時(shi)應(ying)注(zhu)意(yi)不(bu)要(yao)碰(peng)傷(shang)已(yi)加(jia)工(gong)好(hao)的(de)主(zhu)要(yao)表(biao)麵(mian)。
4、先麵後孔
對於箱體、底座、支(zhi)架(jia)等(deng)類(lei)零(ling)件(jian),平(ping)麵(mian)的(de)輪(lun)廓(kuo)尺(chi)寸(cun)較(jiao)大(da),用(yong)它(ta)作(zuo)為(wei)精(jing)基(ji)準(zhun)加(jia)工(gong)孔(kong),比(bi)較(jiao)穩(wen)定(ding)可(ke)靠(kao),也(ye)容(rong)易(yi)加(jia)工(gong),有(you)利(li)於(yu)保(bao)證(zheng)孔(kong)的(de)精(jing)度(du)。如(ru)果(guo)先(xian)加(jia)工(gong)孔(kong),再(zai)以(yi)孔(kong)為(wei)基(ji)準(zhun)加(jia)工(gong)平(ping)麵(mian),則(ze)比(bi)較(jiao)困(kun)難(nan),加(jia)工(gong)質(zhi)量(liang)也(ye)受(shou)影(ying)響(xiang)。